LIGHTINGOptical Glass · Precision Processing
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MATERIAL SELECTION

BOROFLOAT® 33, EAGLE XG® or fused silica: how do you choose?

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All three glasses can be processed into windows, substrates or precision parts, but they solve different problems. When selecting, look first at operating temperature, thermal expansion, spectral range, thickness and downstream processing, and only then at the material name.

Start from the Application Conditions

If a part must endure significant temperature differences, thermal expansion is usually more important than "how transparent it is". If it is used in a UV or laser optical path, the operating band directly determines whether fused silica is needed. For thin display or electronic substrates, material thickness, alkali content and sheet surface quality may become the primary conditions.

How the Three Materials Differ in Positioning

MaterialPrioritiesTypical Directions
BOROFLOAT® 33Low thermal expansion, thermal stability, conventional precision processingWindows, substrates, laboratory and industrial parts
EAGLE XG®Thin glass, low alkali, display/electronic substrate characteristicsThin glass for displays, electronics and sensors
Fused SilicaUltra-low thermal expansion, broad spectrum, high temperature and optical performanceOptical windows, lasers, semiconductors, high temperature

Materials Must Also Match the Process Route

For the same 100 mm-class glass window, different materials can behave differently in brittleness, edge damage and surface response during cutting, edge grinding, polishing and drilling. Material pages and processing pages should link to each other rather than stand completely apart.

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Material selection and downstream processes should be reviewed together at the start of a project.

What to Include in an Enquiry

  • Material grade, or the range of acceptable alternative materials
  • Outline dimensions, thickness, quantity and application
  • Critical faces, edges, hole positions and surface requirements
  • Whether cleaning, coating, bonding or clean packaging is required

Not sure whether to choose the material or the process first?

Give the application conditions and the part drawing to the engineering team together, and materials and processing can be reviewed in parallel.

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