{"id":287,"date":"2026-09-07T06:17:44","date_gmt":"2026-09-07T06:17:44","guid":{"rendered":"https:\/\/glassubstrate.net\/?post_type=rg_case&#038;p=287"},"modified":"2026-09-28T07:34:08","modified_gmt":"2026-09-28T07:34:08","slug":"%e5%8f%8c%e9%9d%a2%e6%8a%9b%e5%85%89%e7%8e%bb%e7%92%83","status":"publish","type":"rg_case","link":"https:\/\/glassubstrate.net\/en\/case\/%e5%8f%8c%e9%9d%a2%e6%8a%9b%e5%85%89%e7%8e%bb%e7%92%83\/","title":{"rendered":"Double-Sided Polished Glass"},"content":{"rendered":"<section class=\"rg-hero rg-hero--inner\">\n<article class=\"rg-hero__slide is-active\" data-slide><img decoding=\"async\" class=\"rg-hero__image\" src=\"https:\/\/glassubstrate.net\/wp-content\/uploads\/2026\/09\/codex-clipboard-f3c3210b-ece0-429a-869c-d8264b33652f-scaled.jpg\" alt=\"Double-sided polished glass case study\" fetchpriority=\"high\"><\/p>\n<div class=\"rg-hero__shade\"><\/div>\n<div class=\"rg-container rg-hero__contentwrap\">\n<div class=\"rg-hero__content rg-hero__content--left rg-hero__content--box\">\n<div class=\"rg-hero__eyebrow\">CASE STUDY \u00b7 Precision Lapping and Polishing<\/div>\n<h1>Double-Sided Polished Glass Processing Case Study<\/h1>\n<p>Around thickness, parallelism, flatness and two-sided appearance, we build a continuous flow from material cutting to double-sided polishing, cleaning and inspection.<\/p>\n<\/div>\n<\/div>\n<\/article>\n<\/section>\n<p><main class=\"rg-case-study\"><\/p>\n<section class=\"rg-section rg-case-summary\">\n<div class=\"rg-container\">\n<div class=\"rg-case-summary__grid\">\n<div class=\"rg-case-summary__gallery\"><img decoding=\"async\" src=\"https:\/\/glassubstrate.net\/wp-content\/uploads\/2026\/09\/codex-clipboard-f3c3210b-ece0-429a-869c-d8264b33652f-scaled.jpg\" alt=\"Double-sided polished glass processing workshop\" loading=\"lazy\"><img decoding=\"async\" src=\"https:\/\/glassubstrate.net\/wp-content\/uploads\/2026\/08\/dji_mimo_20260828_140558_20260828140555_1787898468799_photo-1-scaled.jpg\" alt=\"Double-sided polished glass inspection and delivery\" loading=\"lazy\"><\/div>\n<div class=\"rg-case-summary__copy\">\n<div class=\"rg-eyebrow\">Project Overview<span><\/span><\/div>\n<h2>The complete route from material confirmation to finished-part delivery<\/h2>\n<p>Double-sided polished glass is often used for optical windows, precision substrates and functional carriers. Processing must consider material removal, thickness uniformity, parallelism of the two faces, edge protection and the cleaning method together, avoiding focus on a single surface at the expense of overall geometry.<\/p>\n<dl class=\"rg-case-facts\">\n<div>\n<dt>Typical materials<\/dt>\n<dd>Fused quartz, borosilicate glass, alkali-free glass and others<\/dd>\n<\/div>\n<div>\n<dt>Main operations<\/dt>\n<dd>Cutting to size, lapping, double-sided polishing, cleaning, inspection<\/dd>\n<\/div>\n<div>\n<dt>Control focus<\/dt>\n<dd>Thickness, parallelism, flatness, scratches and digs<\/dd>\n<\/div>\n<div>\n<dt>Applications<\/dt>\n<dd>Optical windows, precision substrates, sensing and electronic components<\/dd>\n<\/div>\n<\/dl>\n<p><a class=\"rg-btn rg-btn--blue\" href=\"\/en\/about\/#quote\">Discuss a Similar Project<\/a><\/div>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"rg-rich rg-case-detail-expanded\">\n<div class=\"rg-container\">\n<div class=\"rg-rich__intro\">\n<div class=\"rg-rich__kicker\">ENGINEERING GUIDE<\/div>\n<h2>Design geometry and two-sided surface quality together<\/h2>\n<p>Double-sided polishing is not simply making both faces bright; it establishes thickness, TTV, parallelism, form and two-sided surface quality while controlling material removal. Lapping first establishes the geometry, then polishing reduces roughness and removes damage from earlier operations.<\/p>\n<\/div>\n<div class=\"rg-rich__block\">\n<div class=\"rg-rich__kicker\">Applications<\/div>\n<h2>Where it can be used<\/h2>\n<ul>\n<li>Optical windows, protective windows, filters and coated substrates<\/li>\n<li>Substrates for MEMS, sensors, microfluidics and wafer-level packaging<\/li>\n<li>Substrates for displays, thin films, optoelectronics and microelectronics<\/li>\n<li>Precision spacers, transparent carrier plates and laboratory equipment windows<\/li>\n<li>Parallel plates in laser, imaging and analytical instruments<\/li>\n<\/ul>\n<\/div>\n<div class=\"rg-rich__block\">\n<div class=\"rg-rich__kicker\">Material Selection Logic<\/div>\n<h2>Why glass<\/h2>\n<p>When both faces take part in the optical path, bonding, coating, lamination or precision positioning, a pristine or lapped surface often cannot meet the roughness, cleanliness and geometry requirements. Double-sided polishing reduces scatter and interface defects and makes thickness and the relationship between the two faces more controllable.<\/p>\n<\/div>\n<div class=\"rg-rich__block\">\n<div class=\"rg-rich__kicker\">Material Selection<\/div>\n<h2>Common materials and their applications<\/h2>\n<table>\n<thead>\n<tr>\n<th>Material<\/th>\n<th>Applications<\/th>\n<th>Selection focus<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>BOROFLOAT\u00ae 33<\/td>\n<td>General precision substrates, windows and thermally stable structures<\/td>\n<td>Typical finished thickness range 0.10-3.00 mm<\/td>\n<\/tr>\n<tr>\n<td>Fused quartz \/ JGS1<\/td>\n<td>Low CTE, UV\/laser and precision optics<\/td>\n<td>Confirm the quartz grade, band and subsurface damage<\/td>\n<\/tr>\n<tr>\n<td>EAGLE XG\u00ae \/ alkali-free glass<\/td>\n<td>Thin-film, display, electronic and low-alkali substrates<\/td>\n<td>Avoid unnecessarily disturbing the high-quality pristine surface<\/td>\n<\/tr>\n<tr>\n<td>PYREX\u00ae Micro-Electro<\/td>\n<td>MEMS, glass-silicon bonding and wafer-level packaging<\/td>\n<td>Focus on controlling TTV, warp, edges and cleanliness<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div class=\"rg-rich__block\">\n<div class=\"rg-rich__kicker\">Typical Parameters<\/div>\n<h2>Common enquiry parameters<\/h2>\n<table>\n<thead>\n<tr>\n<th>Item<\/th>\n<th>Common starting points or wording<\/th>\n<th>Engineering notes<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Finished thickness<\/td>\n<td>BF33 typically 0.10-3.00 mm<\/td>\n<td>Other materials and greater thicknesses are evaluated to drawing<\/td>\n<\/tr>\n<tr>\n<td>Thickness tolerance<\/td>\n<td>Precision parts are generally discussed from \u00b10.02 mm; micron level can be evaluated<\/td>\n<td>BF33 can be evaluated to \u00b15 \u03bcm, subject to confirmation with size<\/td>\n<\/tr>\n<tr>\n<td>TTV<\/td>\n<td>General precision substrates are commonly discussed from \u226410-25 \u03bcm; high precision can be evaluated to \u22641-5 \u03bcm<\/td>\n<td>BF33 can be evaluated to &lt;2 \u03bcm; PYREX\u00ae wafers can be evaluated to \u22641 \u03bcm<\/td>\n<\/tr>\n<tr>\n<td>Flatness<\/td>\n<td>Defined in \u03bcm, interference fringes or wavelength units<\/td>\n<td>State the clear aperture, test wavelength and support method<\/td>\n<\/tr>\n<tr>\n<td>Roughness<\/td>\n<td>Precision-polished surfaces are commonly discussed from Ra 1-2 nm<\/td>\n<td>State the instrument, scan length and filter conditions<\/td>\n<\/tr>\n<tr>\n<td>Scratch\/Dig<\/td>\n<td>60\/40 as standard; 40\/20 or 20\/10 can be evaluated for higher requirements<\/td>\n<td>State the standard applied and the effective area<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div class=\"rg-rich__block\">\n<div class=\"rg-rich__kicker\">Structure and Function<\/div>\n<h2>What it usually needs to look like<\/h2>\n<p>Commonly rectangular substrates, discs\/wafers, square windows, round windows, narrow strips, ring parts or parallel plates with holes and slots. Both faces can share the same grade, or face A can be a high-grade functional face and face B a standard polished face.<\/p>\n<ul>\n<li>Provide a low-scatter transparent interface for two-sided optical paths<\/li>\n<li>Provide controlled surfaces for bonding, lamination and coating<\/li>\n<li>Establish thickness, TTV, parallelism and form<\/li>\n<li>Provide a stable geometric reference for precision assembly<\/li>\n<\/ul>\n<\/div>\n<div class=\"rg-rich__block\">\n<div class=\"rg-rich__kicker\">Performance Requirements<\/div>\n<h2>Performance items recommended for confirmation<\/h2>\n<ul>\n<li>Low TTV and a stable parallel relationship<\/li>\n<li>Flatness and warp meeting lamination, coating or optical requirements<\/li>\n<li>Low roughness, low scratches and digs, and controlled subsurface damage<\/li>\n<li>A continuous chamfer with no through cracks and no excessive intrusion into the functional area<\/li>\n<li>Low particles, low residue and no visible water marks or fingerprints after cleaning<\/li>\n<\/ul>\n<\/div>\n<div class=\"rg-rich__block\">\n<div class=\"rg-rich__kicker\">Preparing Your Enquiry<\/div>\n<h2>Please provide in the drawing or enquiry<\/h2>\n<p>Material grade, outline dimensions, initial and finished thickness, thickness tolerance, TTV, parallelism\/wedge angle, flatness, surface grade of both faces, clear aperture, edges, subsequent processes, quantity and inspection standard.<\/p>\n<p><small>The parameters above are for preliminary material and process selection and do not constitute a uniform guarantee for all dimensions, thicknesses and materials. Final specifications, measurement methods and delivery standards are governed by the drawing, samples and order documents confirmed by both parties.<\/small><\/p>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"rg-case-process\">\n<div class=\"rg-container\">\n<div class=\"rg-case-process__layout\">\n<div>\n<article class=\"rg-case-step\">\n<div class=\"rg-case-step__copy\"><span class=\"rg-case-step__ghost\">01<\/span><\/p>\n<h2>Material and blank preparation<\/h2>\n<p>Confirm material grade, initial thickness, dimensions, processing allowance and effective area, and set up batch identification.<\/p>\n<\/div>\n<div class=\"rg-case-step__media rg-case-step__media--pair\"><img decoding=\"async\" src=\"https:\/\/glassubstrate.net\/wp-content\/uploads\/2026\/09\/codex-clipboard-f3c3210b-ece0-429a-869c-d8264b33652f-scaled.jpg\" alt=\"Double-sided polished glass processing and material preparation\" loading=\"lazy\"><img decoding=\"async\" src=\"https:\/\/glassubstrate.net\/wp-content\/uploads\/2026\/08\/dji_mimo_20260828_140558_20260828140555_1787898468799_photo-1-scaled.jpg\" alt=\"Double-sided polished glass processing inspection\" loading=\"lazy\"><\/div>\n<\/article>\n<article class=\"rg-case-step\">\n<div class=\"rg-case-step__copy\"><span class=\"rg-case-step__ghost\">02<\/span><\/p>\n<h2>Lapping establishes geometry<\/h2>\n<p>Staged lapping controls thickness and the relationship between the two faces while leaving a uniform allowance for fine polishing.<\/p>\n<\/div>\n<\/article>\n<article class=\"rg-case-step\">\n<div class=\"rg-case-step__copy\"><span class=\"rg-case-step__ghost\">03<\/span><\/p>\n<h2>Double-sided precision polishing<\/h2>\n<p>The polishing cycle is set by surface grade and geometric requirements, with thickness variation and surface defects continuously controlled.<\/p>\n<\/div>\n<\/article>\n<article class=\"rg-case-step\">\n<div class=\"rg-case-step__copy\"><span class=\"rg-case-step__ghost\">04<\/span><\/p>\n<h2>Cleaning and optical appearance inspection<\/h2>\n<p>Remove polishing residue, check two-sided appearance, edges and critical dimensions, and package with separation as required.<\/p>\n<\/div>\n<\/article>\n<\/div>\n<aside class=\"rg-case-sidebar\">\n<section>\n<h3>\u9879\u76ee\u63a7\u5236\u91cd\u70b9<\/h3>\n<p>\u6750\u6599\u3001\u5c3a\u5bf8\u3001\u8fb9\u7f18\u3001\u8868\u9762\u4e0e\u6d01\u51c0\u8981\u6c42\u9700\u8981\u5728\u52a0\u5de5\u524d\u7edf\u4e00\u786e\u8ba4\u3002<\/p>\n<\/section>\n<section>\n<h3>Related Pages<\/h3>\n<p><a class=\"rg-link\" href=\"\/en\/material\/fused-silica\/\">\u7194\u878d\u77f3\u82f1\u73bb\u7483 \u2192<\/a><\/p>\n<p><a class=\"rg-link\" href=\"\/en\/processing\/glass-polishing\/\">\u73bb\u7483\u629b\u5149 \u2192<\/a><\/p>\n<p><a class=\"rg-link\" href=\"\/en\/case-studies\/\">\u8fd4\u56de\u6848\u4f8b\u5206\u6790 \u2192<\/a><\/p>\n<\/section>\n<section>\n<h3>Preparing Your Enquiry<\/h3>\n<p>\u8bf7\u63d0\u4f9b\u6750\u6599\u724c\u53f7\u3001\u5c3a\u5bf8\u3001\u539a\u5ea6\u3001\u6570\u91cf\u3001\u56fe\u7eb8\u3001\u516c\u5dee\u3001\u8868\u9762\u4e0e\u4ea4\u671f\u8981\u6c42\u3002<\/p>\n<p><a class=\"rg-btn rg-btn--blue\" href=\"\/en\/about\/#quote\">Contact Us<\/a><\/section>\n<\/aside>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"rg-cta-band\">\n<div class=\"rg-container rg-cta-band__inner\">\n<div>\n<h2>Start material selection and processing requirements from the same drawing<\/h2>\n<p>Send the drawing and key acceptance items and we will assess the project together with the material and process route.<\/p>\n<\/div>\n<div class=\"rg-cta-band__actions\"><a class=\"rg-btn rg-btn--outline\" href=\"mailto:jerry-ton@lightingglass.cn?subject=%E5%8F%8C%E9%9D%A2%E6%8A%9B%E5%85%89%E7%8E%BB%E7%92%83%E9%A1%B9%E7%9B%AE%E8%AF%A2%E4%BB%B7\">Email Your Drawings<\/a><a class=\"rg-btn rg-btn--outline\" href=\"\/en\/about\/#quote\">Contact the Engineering Team<\/a><\/div>\n<\/div>\n<\/section>\n<p><\/main><\/p>","protected":false},"excerpt":{"rendered":"<p>CASE STUDY \u00b7 \u7cbe\u5bc6\u7814\u78e8\u629b\u5149 \u53cc\u9762\u629b\u5149\u73bb\u7483\u52a0\u5de5\u6848\u4f8b \u56f4\u7ed5\u539a\u5ea6\u3001\u5e73\u884c\u5ea6\u3001\u5e73\u9762\u72b6\u6001\u548c\u53cc\u9762\u5916\u89c2\uff0c\u5efa\u7acb\u4ece\u6750\u6599 [&hellip;]<\/p>\n","protected":false},"featured_media":254,"menu_order":0,"template":"","class_list":["post-287","rg_case","type-rg_case","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - 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